The Dyeing unit has been in operation for more than 17 years. In order to meet our sustainability standards, we have worked closely with Italian Dyeing machine manufacturer Danitech to develop and introduce custom designed dyeing machines that are economic and environmentally friendly, operating with advanced automation at ultra low liquor levels.
The dying process including bleaching and rinsing is carried out with extremely low nozzle pressure, thus giving excellent fabric surface. An innovative system of pressure regulation reduces compressed air consumption and there is no waiting time for venting the machine, which can be drained at temperatures starting from 92°C.
An intensive heat recovery system stores all the cooling water in a specially insulated water tank which is used as top up water in following dying cycles.
Various dyeing machines achieve the perfect quality fabric, e.g. Danitech (Italy); Tong Jeng (Taiwan) & Canlar (Turkey)
The dyeing machine capacity ranges from 200 kg to 1800 kg, with coupling facility.
Additionally, small dyeing machines from 5 kg to 100 kg is used for Sampling and Research & Developments.
Lower auto dispensing system controls & distributes all Dyes, Chemical, Salt & Soda.
A fully automated dying kitchen and material dispensing system developed by Lawar Italy ensures minimal wastage of material and resources and eliminates errors.
Overall our dying operations use 30% less energy and almost 40% less water compared to conventional dying factories.
In addition to our 40 tons per day fabric dying we are now in the process of adding a 10 tons yarn dying and 4 tons piece dying facility.